麻豆女优

Skip to content

Making Multiple Drugs In One Factory Risks Scary Side Effect Of Shortages

Safety issues at one Ohio plant contributed to a shortage of a Johnson & Johnson cancer drug for years afterward. (iStock)

A shift toward making multiple medications under one roof is sparking concern about what happens when a facility suddenly shuts down because of a manufacturing or safety issue: Closing a single factory could lead to shortages of hundreds of drugs, say regulators and industry analysts.

Their anxiety is complicated by the tight secrecy surrounding where pharmaceuticals are made, so even experts aren鈥檛 certain where or how a supply problem has occurred.

鈥淪ometimes, months or years later, we figure it out,鈥 said Erin Fox, who directs the Drug Information Service at the University of Utah. 鈥淏ut it鈥檚 rare.鈥

The consolidation, driven by cost-cutting, drug company mergers and outsourcing of manufacturing, has prompted hospital pharmacists and health policy experts to fear that one misstep could spell disaster for patients.

Dr. Robert Califf, who stepped down as Food and Drug Administration commissioner in January, said backup manufacturing locations are needed because if 鈥測ou put all your eggs in one basket and something goes wrong, you鈥檝e got a problem.鈥

The nightmare scenario played out in Bedford, Ohio, in 2013 鈥 one Betsy Neisner will never forget.

Ben Venue Laboratories shut down its plant there for good, ceasing production of pharmaceuticals after issuing more than.

The facility was making so many different drugs that the closure had a huge ripple effect, leading to shortages of more than 200 medications. In addition to making generic products bearing the company鈥檚 Bedford label, the facility was a contract manufacturer for other drugmakers, most notably Johnson & Johnson, whose cancer drug Doxil was in short supply for years afterward.

鈥淚t was scary,鈥 said Neisner, 63, an ovarian cancer patient and the former executive director of Cancer Connection, a nonprofit in Massachusetts. 鈥淚 had found something on the short list of drugs that would keep me alive, and all of a聽sudden it was off the list, with everyone scrambling around to figure out how to make it available.鈥

鈥淭he concept of safety is much more complex than most people think about until they look into it deeply,鈥 said Robert Califf, just-departed FDA administrator. (Courtesy of the FDA)

鈥淵ou put all your eggs in one basket and something goes wrong, you鈥檝e got a problem,” said Robert Califf, former聽FDA administrator. (Courtesy of the FDA)

Ben Venue was considered one of the nation’s largest drug manufacturing facilities, operating 24 hours a day, seven days a week to meet demand, experts say.

鈥淲e kept calling Bedford to ask about ETAs for a variety of products, and over time it was clear that everything was on back order,鈥 Fox said.

Data gathered by S&P Global Market Intelligence show that mergers and acquisitions of prescription drug companies have risen during the past 16 years, with 345 deals in 2015 alone. Although critics have raised alarms over crucial drugs being made by too few companies, it鈥檚 unclear how many drugs with different brand names are manufactured in the same outsourced plants.

The FDA said it doesn鈥檛 track the number of drug-making facilities over time. And, in an effort to protect trade secrets, it doesn鈥檛 reveal which products are manufactured at which factories. In many cases, the FDA may not know without going through cumbersome documents and calling the companies involved.

William Greene, the chief pharmaceutical officer at St. Jude Children鈥檚 Research Hospital in Memphis, Tenn., said the shortages that have affected St. Jude tend to be related to manufacturing issues.

鈥淢anufacturers are our partners, but they鈥檙e also only out for their own good,鈥 Greene said, stressing that this is his opinion. 鈥淭he driving force in the drug supply right now is simply 鈥楬ow much money can we make?鈥 There鈥檚 no true focus on the question of 鈥楥an we really help people? And do our decisions hurt people if we do this in a certain way?鈥欌

In July 2016, a Government Accountability Office said seven drug manufacturers ceased or slowed production between 2010 and 2012 because they failed to comply with manufacturing standards and received FDA warning letters following poor inspections. One closure resulted in 100 鈥渁ctual or potential鈥 drug shortages, the GAO said. Another facility that slowed production was making 300 drugs, which led to multiple shortages, the report said.

The facilities weren鈥檛 named, but six of the seven had to at least temporarily close because particles were found in sterile products. At one plant, the microbes found were 鈥渟tringy, amorphous and globular,鈥 the report said.

Marcia Crosse, who directs the GAO health care team that authored the report, said that most of the 18 drugs for nutrition deficiencies in short supply from 2011 to 2013 were made at a single facility, despite bearing different brand names.

Crosse said that within its cumbersome filings, the FDA has records about drug-making plants that could shed light on these issues. But the listings could be incomplete or inaccurate. For instance, a drug listed as being produced at three facilities might not be made at all three plants.

鈥淚t鈥檚 messy,鈥 Crosse said, calling it 鈥渋nternal spaghetti.鈥

The FDA is working to improve these information technology systems, but it鈥檚 not a high priority, Crosse added.

To hospital pharmacy directors like Fox, the lack of transparency is a big problem.

鈥淓ven with our food, we at least get to know the country of origin. There鈥檚 nothing like that for medicine. It鈥檚 a black hole,鈥 Fox said.

Plant consolidation is not the only reason for shortages. In some cases, drug license holders decide to discontinue products or can no longer obtain the right active pharmaceutical ingredients. The FDA has systems in place to prevent drug shortages, and although it can鈥檛 force firms to make more drugs, it can work with them to expedite generic approvals and sourcing of ingredients to keep drugs available.

The companies that produce drugs under contract for other drugmakers say they鈥檙e stepping in to fill a need in a shifting industry. Gil Roth, founder and president of the Pharma & Biopharma Outsourcing Association, said contract drugmakers don鈥檛 set prices or get most of the profits.

Catalent makes 70 billion doses of drugs a year under contract and has a role in making 1聽in 20 doses worldwide. It makes about 7,000 products, including branded drugs, biologics, generics and over-the-counter medicines. 鈥淢any products on the prescription side are coming from a single site globally 鈥 and exported globally,鈥 said Catalent鈥檚 vice president of strategy, Cornell Stamoran.

He said it鈥檚 not bad practice as long as backups are in place, which is the case at Catalent.

An inspection of a Florida Catalent facility in March聽for inexplicable blue flecks on tablets, which the report suggested could be the result of chipping blue paint from a machine in the facility or workers鈥 blue gloves. Stamoran said that this didn鈥檛 result in a shortage and that the situation was resolved.

Stamoran pointed out that contract facilities often face more inspections than do other plants. That鈥檚 because the FDA conducts a facility inspection for each new and generic drug approval as well as other routine inspections, and companies that hire contract manufacturers conduct audits of their own.

As for Betsy Neisner, she was able to resume Doxil infusions after briefly taking a replacement drug nicknamed the 鈥渞ed devil鈥 for its severe side effects, including pain, hair loss and intestinal problems.

KHN鈥檚 coverage of prescription drug development, costs and pricing is supported in part by the .

Related Topics

Health Industry Pharmaceuticals